3D printing and the new shape of industrial manufacturing

3D printing (3DP) is beginning to disrupt manufacturing - from design and development to production.

From the printing of jet engine parts to soccer cleats, the technology is being hailed as a revolution in how more and more products will be developed, produced…and even sold.

According to a PwC survey of US manufacturers, two of three companies are already adopting 3DP in some way—from experimenting with the technology to making final products.

3D printing issues to keep an eye on

Beyond prototyping

Manufacturers are crossing the threshold from printed prototype to producing end-products. Along the way, they’re finding how they can leverage the technology as a transformative tool.

  • According to a PwC survey, about half of US manufacturers believe that it is “likely” or “very likely” that 3DP printing will be used for low-volume, highly specialized products over the next 3-5 years--and about one in five predict the technology will be used for after-market parts production.
  • Early adopters are finding that the technology reduces wasted material and enables production of parts that are often too difficult and complex to make through traditional manufacturing processes.
  • Looking forward, 3DP’s potential seems poised to expand as new materials are developed as “inks” and printers advance to enable the printing of intelligent systems embedded with enhancements such as sensors, transistors, and microprocessors.


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Potential to shrink the supply chain

Consider a homeowner who needs a spare part for a dishwasher: he orders the part online from the manufacturer, then receives a bar code he uses to get the part printed at a local 3DP center, perhaps at a big-box retailer. This and other scenarios could alter supply chains as we know them.

  • According to PwC’s survey, about 30% of manufacturers believe that, potentially, the greatest disruption to emerge from widespread adoption of 3DP will be the restructuring of supply chains.
  • 3DP also holds the potential for companies to rethink their approach to keeping inventory, especially low-volume, obsolete parts, that still need to be made available to customers. Printed parts that are currently warehoused could potentially save manufacturers—especially those with globally diverse distribution systems—logistics costs and get products to customers faster.

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Talent needed to drive the technology

Acquiring an industrial 3D printer is only a part of a 3DP strategy. Finding the right talent to use the technology in ways that fit a company’s strategy could be the bigger part.

Manufacturers are on track to re-train its existing workforce or are drawing in new talent with the skills to create digital designs as well as oversee the printing production. Clearly, as there is no one 3DP production strategy, there’s also no one 3DP talent strategy.

  • Nearly half of respondents in a PwC survey cited lack of expertise and acquiring the right talent as barriers to exploiting the technology.
  • As manufacturers gear up to acquire the technical—and creative—skills required to wholly exploit the potential of 3DP, they may well need to seek out talent from entirely new pools of candidates from disciplines traditionally not linked to manufacturing careers.

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Contact us

Robert McCutcheon
US Industrial Products Industry Leader
Tel: +1 (412) 355 2935

Bobby Bono
US Industrial Manufacturing leader
Tel: +1 (704) 350 7993

Mark Thut
Principal, US Advisory Consulting
Tel: +1 (313) 394 6090

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